From Cotton Boll to T-Shirt
The soft T-shirt in your drawer began as a plant. Cotton grows best in warm places with plenty of sunshine. A farmer plants the seeds in spring, and the plants grow into bushes covered in pale flowers.
When a flower fades, a green pod called a boll takes its place. Inside the boll, the seeds are wrapped in fluffy white fibers. As the boll ripens, it dries and splits open, and the fluff puffs out like a tiny cloud. Machines harvest the cotton once the bolls have opened.
Next, the cotton goes to a factory called a gin. The gin pulls the fibers away from the seeds, which are saved for planting or other uses. The fibers are pressed into large bundles and shipped to a mill.
At the mill, machines comb the fibers until they lie in neat, parallel lines. Then they twist the fibers together into long, strong thread. This twisting is called spinning.
The thread is woven or knitted into cloth. Knitted cloth stretches more, and that is what most T-shirts are made from. Finally, the cloth may be dyed, cut into pieces, and sewn into shirts.
Many steps and many workers were needed to turn a fluffy boll into something you wear.