A Cooper Builds a Barrel Without Glue
A barrel looks simple, but it is hard to build. A cooper is the craftsperson who makes barrels, and a well-made barrel can hold liquid for years. The surprise is that a traditional barrel is built without any glue.
The sides of a barrel are made of long wooden strips called staves. Each stave is cut so that it is wider in the middle and narrower at the ends. The cooper stands the staves in a ring and slips a metal hoop around one end to hold them together. At this point the barrel looks a bit like an open flower.
Next comes the clever part. The cooper heats the wood with steam or fire until it becomes bendable. Then a rope or cable slowly pulls the open end of the ring inward, and the staves curve into the round shape of a barrel. More hoops are slid on and tightened. As the wood cools, it keeps its new shape.
Finally, the cooper fits flat pieces onto the top and bottom. When a barrel is filled, the wood soaks up some liquid and swells a little. This makes every seam press together even tighter. The careful fit, and not glue, is what keeps the barrel from leaking.