What Happens to Clay Inside the Kiln
A pot made of wet clay is soft and easy to shape, but it would melt away in the rain. To turn it into something permanent, a potter must bake it in a special oven called a kiln. The process changes the clay in ways that cannot be reversed, which is why firing is the most important step in making pottery.
Before the kiln, the pot must be dried completely. Clay holds water, and if a damp piece is heated too quickly, the water inside turns to steam and expands. The pressure can crack the pot or even blow a piece off. Potters let their work dry slowly for days, and in the kiln they raise the temperature a little at a time.
As the heat climbs, the clay passes through stages. First, the last bit of water leaves. Then, at much higher temperatures, the tiny particles of clay begin to fuse together, and the material turns hard and strong. It also shrinks. A pot may end up noticeably smaller than it was when it went in, so makers shape their work a little larger than they want the final piece to be.
Many pieces are fired twice. The first firing produces a porous, chalky form called bisque. The potter then dips it in a glaze, a mixture of minerals that looks dull and powdery at first. In a second firing, the glaze melts into a smooth, glassy coating. Because glaze seals the surface, it makes a bowl waterproof, and it can also create color.
Opening a kiln after the cooling period is a moment of surprise, since glazes often change color in the heat. Potters wait until the kiln is cool enough to touch before they look.